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New Energy Vehicle Test Bench
NEV-TB100

The new energy vehicle test bench NEV-TB100 is mainly used for the detection of vehicle core parts (such as VCU, MCU, high-voltage auxiliary controller).

In order to ensure the quality of automobiles, it is necessary to carry outcomprehensive functional tests in multiple links (such as incoming quality inspection, offline inspection, after-sales maintenance, etc.) It greatly improves the efficiency of quality assurance inspection of automobile factory production line.

Main workflow: use the connector of the test fixture to connect the DUT, the test bench simulates the operating environment of the DUT (including powering the DUT), and the test module detects whether the pin output function of the DUT is normal, whether the CAN communication function is normal, and whether other functions are normal. , cooperate with the test software integration system to realize the automatic test process.

Mainly used in automobile factories and so on.

Support OEM, please contact us for details.

Functions 

  • Fault Tests.
  • Automatic Test.
  • CAN Test. 
  • Signal Test.
  • Test record.
  • System Settings.
  • Operation description.
  • Support hardware and software customization.

Parameters

HardwareParameters
Rittal

19 inch custom cabinet (customizable)
600*600mm*1600mm(L*W*H) (customizable)

Signal box

ABS Signal box (customizable)
500*400*200mm(L*W*H) (customizable)

DC power

Output voltage range:0~600V
Output current range:0~10A
Customized and configured according to the specifications and parameters of the tested part

Industrial computer

CPU:Intel Quad Core
Memory:8G
OS:Windows10

MultimeterVoltage range: -1000.0V~1000.0V
Current range:-10.000 A~10.000 A
 
Display

Dimension:27 Inches
Resolving power:1920*1080

Scanner

scan accuracy:4mil
shockproof:Above 3M

Printer

Printing method:Thermal printer
Resolving power:203DPI
Printing speed:150m​m/s
Print Width:108mm

LineMainly the internal connecting line of the test bench
The interface connector and harness of the main DUT and auxiliary DUT shall be provided by the customer

 

Some user application scenarios

car factory

Case: A Commercial Vehicle Co., Ltd.

We use test fixtures, industrial computers, etc. to cooperate with test software to integrate the system and realize the process and process management of automated testing for the car factory, and conduct comprehensive fault tests on the VCU, MCU, and high-voltage auxiliary core components of the car, including: Working status , electrical parameters, motor control messages, brake switch control messages, fast charging contactors, PTC contactors and many other test categories. Greatly improved the efficiency of the car factory’s off-line inspection and the quality of the factory.